A Practical Approach to Reducing Risk, Cost, and Schedule UncertaintyÂ
Structural steel is one of the most critical components of commercial, institutional, and infrastructure construction projects across British Columbia. Yet despite advances in technology, modeling, and fabrication capabilities, many projects still experience avoidable cost overruns, schedule delays, and coordination challenges.Â
The issue is rarely a lack of capability within the steel industry itself.Â
More often, the problem lies in when and how steel expertise is brought into the project delivery process.Â
A more collaborative and integrated approach to structural steel delivery can significantly improve project performance for developers, owners, and general contractors alike.Â
The Problem with Traditional Steel DeliveryÂ
On many projects, structural steel fabricators and detailers are brought into the process too late.Â
By the time steel teams are engaged, the structural design is often substantially complete, major system decisions have already been made, and opportunities for optimization are limited. Fabricators are then expected to price and execute a design they had little or no input in shaping.Â
This traditional approach frequently leads to:Â
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- Increased structural tonnage and material costsÂ
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- Higher volumes of RFIs and design clarificationsÂ
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- More field coordination issues during constructionÂ
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- Reduced schedule certaintyÂ
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- Greater reliance on contingencies and change ordersÂ
Ultimately, risk is pushed downstream, where it becomes more expensive and more difficult to manage.Â
The Case for Early Steel InvolvementÂ
One of the most effective ways to improve project outcomes is to involve steel expertise earlier in the design phase.Â
Under a Design-Assist or collaborative delivery model, steel detailers, fabricators, and specialty engineers participate during schematic or early design development. This allows the project team to optimize the structural system before key decisions become locked in.Â
Early steel engagement can help achieve:Â
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- More efficient structural systemsÂ
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- Improved constructabilityÂ
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- Reduced unnecessary steel tonnageÂ
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- Better interdisciplinary coordinationÂ
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- More accurate and competitive pricingÂ
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- Earlier visibility into procurement and scheduling risksÂ
For developers and general contractors, the benefits are substantial:Â
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- Greater cost certainty earlier in the projectÂ
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- Fewer design-related changes during constructionÂ
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- Improved schedule reliabilityÂ
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- Reduced overall project risk
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- More efficient project executionÂ
What Leading Markets Already UnderstandÂ
In major construction markets such as New York, Chicago, and Miami, structural steel is increasingly treated as a collaborative system component rather than a downstream commodity purchase.Â
These markets consistently:Â
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- Engage steel teams early in designÂ
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- Integrate engineers, detailers, fabricators, and contractors
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- Use delivery models such as Design-Build and CM-at-RiskÂ
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- Prioritize schedule certainty alongside cost optimizationÂ
The result is better coordination, improved efficiency, and more predictable project delivery.Â
British Columbia’s construction market has an opportunity to adopt many of these same practices as project complexity and schedule pressures continue to increase.Â
A Better Approach to Structural Steel Project DeliveryÂ
Engage Steel EarlierÂ
Qualified steel detailing and engineering teams should work alongside the Structural Engineer of Record (SEOR) during schematic or early design phases.Â
This collaborative process can help finalize and deliver a Fabrication Ready Model (LOD400), enabling:Â
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- Earlier procurement planningÂ
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- Advance Bills of MaterialÂ
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- Improved fabrication tenderingÂ
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- Better schedule forecastingÂ
Adopt a Collaborative Delivery ModelÂ
Projects perform better when developers, general contractors, structural engineers, detailers, and fabricators are aligned early through strategic construction project management services.Â
Collaboration reduces downstream conflict, improves communication, and minimizes inefficiencies that often emerge later in the construction cycle.Â
Optimize for ConstructabilityÂ
Structural design decisions should consider real-world fabrication and erection requirements, including:Â
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- Fabrication constraints
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- Shipping limitationsÂ
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- Erection sequencingÂ
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- Site logisticsÂ
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- Crane access and installation planningÂ
Constructability reviews performed early in design can significantly improve overall project efficiency.Â
Balance Cost with Schedule CertaintyÂ
Lowest initial price does not always equate to the lowest total project cost.Â
Project teams should also evaluate:Â
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- Schedule risk
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- Coordination complexityÂ
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- Potential for reworkÂ
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- Exposure to change orders and delaysÂ
A slightly higher upfront investment in collaboration and optimization often results in substantial downstream savings.Â
Build Long-Term Industry PartnershipsÂ
Projects benefit when teams work together repeatedly over time.Â
Strong relationships between owners, contractors, engineers, detailers, and fabricators lead to:Â
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- Faster decision-makingÂ
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- Better communicationÂ
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- Improved accountabilityÂ
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- More consistent project outcomesÂ
Long-term collaboration creates operational efficiencies that cannot easily be replicated in transactional, lowest-bid environments.Â
Why This MattersÂ
Structural steel is frequently one of the largest and most complex components of a building project.Â
Small inefficiencies during design can create major downstream impacts on:Â
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- CostÂ
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- ScheduleÂ
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- CoordinationÂ
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- ProcurementÂ
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- Risk exposureÂ
Addressing these challenges early gives owners, developers, and contractors greater control over project outcomes before construction pressures intensify.Â
ConclusionÂ
British Columbia’s structural steel industry has the expertise and capability to successfully deliver highly complex projects.Â
The opportunity is not necessarily to reinvent the industry, but to improve how steel is integrated into the overall project delivery process.Â
By engaging steel teams earlier and fostering a more collaborative approach between all project stakeholders, developers and general contractors can achieve:Â
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- Lower overall project costsÂ
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- Improved schedule performanceÂ
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- Reduced project risk
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- Better coordinationÂ
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- More predictable outcomesÂ
As projects become increasingly complex and schedule-driven, early steel involvement combined with professional construction project management services is becoming a strategic necessity.Â
About UsÂ
DeSimone Consulting Canada Ltd. (formerly, Dowco Consultants Ltd), specializes in advancing structural steel project delivery solutions through early-stage collaboration, engineering-detailing integration, and fabrication expertise.Â
Our integrated team of engineers and detailers focuses on optimizing projects from the outset to deliver measurable value for owners, developers, and contractors across North America and internationally.Â
ContactÂ
Ewen DobbieÂ
PrincipalÂ
DeSimone Consulting Canada Ltd. Â
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